Enter the future of welding with TREOSTAR, CONVEX MOBILE. CONVEX, QUBOX, DIGITECH and robotised applications. ROBOCASE delivers perfect arc striking and a welding puddle that is continuously optimised, thanks to the steady perfect control of the arc in any condition the product of years of research and more than 70 years of experience. Extremely precise welding with repeated results on time, flexibility and user-friendly simplicity, combined with an exceptionally stable welding arc, are the basic goals of the philosophy which have led to the development of such high tech products.
These power sources enable to weld MIG/MAG, MMA & TIG with a "lift" type striking for even easier use. All machines have been provided with the possibility of memorising up to 99 personalised JOBS, saving the welding parameters as wished.
Their operation facility makes them suitable for numerous applications from civil and naval constructions, petrochemical and automotive industries, to heating and air conditioning systems, as well as all small, medium and large metal work, whenever precise welding is required.
But there's more: this equipment has been designed to keep up with the evolution of welding technology over time. Both firmware and software are designed to be updatable.
Particular care has been given to energy savings: very high efficiency and a high factor level ensure lower annual energy expenses at the same utilisation levels of conventional machines. The special "Energy Saving" function helps prevent waste, activating auxiliary power supplies, fan motor and torch cooling, if any, only when necessary. This equipment also complies with the latest regulations on electromagnetic pollution and are in line with the RoHS directive environmental standards.
Contact CC Weld Solutions on 0413 700 175 to find out more about our cutting-edge welders. We supply our products throughout Townsville, Cairns, Mackay, Mount Isa and surrounds.
ARC WELDING
TREOSTAR, CONVEX MOBILE. CONVEX and QUBOX power sources distinguish themselves by their vision.ARC, the innovative arc control which ensures outstanding welding performances with greater wire deposit, higher speed and reduced thermal dilatation.
65 years experience in welding technology has allowed CEA to develop a new digital system for controlling arc dynamics, vision.ARC, which guarantees excellent performances in all MIG-MAG and MIG PULSE situations.
The vision.ARC electric arc is monitored continuously by the microprocessor which manages the welding process in real time. All the parameters are processed and modified immediately, in a few microseconds, by the control that digitally manages the short circuits that are typical of MIG-MAG welding. This keeps the arc stable and precise in spite of any change of the external conditions.
This way, torch movement, irregularities of parts to be welded and other factors do not influence the final result at all. The welding process is always under control from arc striking, by Wire Start Control (WSC), to when the arc is interrupted by Burn Back Control.
vision.ARC is the support basis for special welding software such as:
* Vision.PIPE for more accurate welding in peip first root pass
* Vision.COLD for low heat transfer MIG-MAG welding
* Vision.ULTRSPEED to weld small and medium thickness at a far
greater speed
* Vision.POWER to obtain deeper penetration on medium and large
thickness material
Main advantages of vision.ARC2 versus previous version are the following:
* Better arc stability
* Optimisation of the impulse characteristics
* Quick and precise control of the short-circuits, whenever
welding with a very short arc
* Faster welding speed
* Further reduced heat input
ARC WELDING
vision.ARC2 is the evolution of the vision.ARC software for the arc control, developed by CEA to achieve a more perfect and stable arc, together with a superior correction in the control of the welding pulse impulse.
Available not only for all DIGITEC VP2 equipment, but also - in robotised application - For ROBOCASE power sources. New and innovative, vision.ARC2 allows for better monitoring and management of all unwished physical phenomena, which may negatively affect the arc stability and, consequently, the control capacity of the power source.
New vision.ARC2 allows the power source control to operate in a very precise and faster way, thus granting an absolute constant arc and a perfect detachment of the droplet, mostly in MIG PULSED and DUAL PULSED.
vision.ARC2, besides perfectly supporting all special welding processes, i.e. vision.COLD, vision.PIPI, vision.ULTRASPEED and ision.POWER, is the software platform which enabled the development of the here below listed new special pulsed process, i.e.
* Vision.PULSE-UP for a faster and more precise vertical up welding
* Vision.PULSE-RUN for a faster and colder pulse welding
* Vision.PULSE-POWER to obtain deeper and more flattened welding bead on medium thickness.
MIG/MAG WELDING
LOW HEAT TRANSFER MIG/MAG WELDING
vision.COLD is an innovative low heat transfer MIG/MAG process, developed by CEA for welding thin thickness lamination sheets and for MIG brazing in all welding positions.
Thanks to supplied synergic programs, vision.COLD allows very high quality welding of thin sheets and its optimised arc ensures no deformation with minimal modification of the metallurgical characteristics of the joints.
vision.COLD software is also an excellent solution for welding open gap joints.
ADVANTAGES
* Welding of high carbon and highly alloyed steel thin sheets
* High speed in welding joints versus traditional short arc MIG/MAG
* Very contained damage to zinc coated layer in Mig Brazing
* Significant reduction of heat input in welding joints with
minimal deformation of the work pieces
* Lack of spatters and projections during the short circuit phase
* Vertical up or vertical down welding with perfect edge joints
APPLICATIONS
* Welding of thin thickness laminations with low heat transfer
* Open gap joints in all positions
* MIG brazing with low heat transfer
* Welding of stainless steel
MIG/MAG WELDING
TO WELD SMALL AND MEDIUM THICKNESS AT A FAR HIGHER SPEED
vision.ULTRASPEED is an innovative MIG/MAG process developed by CEA for welding steel and non ferrous materials which, thanks to the arc increased magnetic strength and a narrower arc cone, allows a remarkable increase in welding speed.
This process grants an inferior overheating of the base material with less shrinkage tension and, consequently, less workpiece reworking.
vision.ULTRASPEED allows to replace short-arc and mixed-arc MIG/MAG with a remarkable increase in the welding job completion.
APPLICATIONS
* Light and medium fabrication work
* Manufacture of mild and stainless steel and aluminium
* Automotive industry
* Petrochemical industry
* Food industry
* Railway wagon manufacture
* Small medium size tanks and container construction
ADVANTAGES
* Very higher welding speed
* Welding of medium thickness carbon steel, stainless and aluminium
* Narrower welding beads with less filler material and shielding gas
* Reduction of heat input in the welding puddle
* Total lack of spatters and metallic projections
MIG/MAG WELDING
vision.POWER is the innovative MIG/MAG process developed by CEA for welding medium large thickness steel and non-ferrous materials (aluminium, copper, etc), whenever high penetration is required.
By means of this special welding process, the arc cone becomes narrower, therefore its pressure is concentrated on a smaller area of the work piece, thus heavily increasing the penetration.
vision.POWER's more concentrated arc is ideal for fillet welding and for entering very narrow joints requiring a very long stick-out.
vision.POWER enables to replace MIG/MAG spray arc welding with a remarkable increase in penetration and faster welding execution too.
ADVANTAGES
* Deeper penetration at same welding current being used
* Far higher welding speed versus spray-arc MIG/MAG process
* Less consumption of filler material and shielded gas
* Heat transfer heavy reduction to eliminate hot cracking in the workpiece material
* Less welding passes thanks to reduced angle sizes in the edge bevelling
* Far less risk of different solid material inclusion into the welding bead
* Lack of porosity and blow holes
* No filler material over-depositing in butt joints
* Welding process continuity
* Total lack of spatters and metallic projections
APPLICATIONS
* Medium and heavy fabrication work
* Mild steel, stainless large erection work
* Ideal for welding in narrow gaps, where longer stick out is
necessary
* "T" fillet welding
* Manufacture of heavy duty trucks and vehicles
* Shipyards
* Railway wagon manufacture
* Fabrication of large size tanks and containers
MIG/MAG WELDING
FOR MORE ACCURATE WELDING IN PIPE FIRST ROOT PASS
vision.PIPE is the innovative MIG/MAG process developed by CEA for first root pass whenever butt-joining pipes in all positions. The supplied vision.PIPE synergic programs grant high-quality performance with an optimised arc for welding pipes in a precise and safe way. It's also perfect for dealing with larger size open gap joints.
vision.PIPE process enables to replace MMA and TIG processes with far shorter welding times. vision.PIPE package is also an ideal solution for welding laminations with open gap joints.
APPLICATIONS
* Pipe first root pass
* Welding open gap laminations on all positions
ADVANTAGES
* Perfect and safe welding in first pass root pass
* Far higher welding performance speed versus TIG & MMA processes
* Precise arc control in welding pipes and laminations with any thickness
and in all positions
* Significant reduction of heat input in welding joints
* Possibility of first root pass welding without any backing
* Less care in edge bevelling preparation prior to welding
* Easy welding process, easy to learn and use
* No longer obligation of employing highly qualified personnel as imposed by TIG & MMA processes
* Welding process continuity
* Vertical up or vertical down with perfect edge joints
ARC WELDING
vision.PULSE-UP is the newly developed special process dedicated to vertical up welding. Thanks to the fine-tuned and well-balanced combination between MIG Pulse and a special MIG process, it is now possible to effect this type of welding in an easy and economical way.
It features a far greater travel speed when compared to the traditional and typical triangular welding up technique—the so called “Christmas tree.”
By using vision.PULSE-UP's special processes, MIG Pulse grants the perfect melting of the material without any spatter or short circuits, whilst MIG process, thanks to its low heat input, allows you to properly solidify and smoothly shape deposited material. The final result consists of a narrower, well-dimensioned and defect-free bead.
ADVANTAGES
* Faster welding speed and excellent performances in vertical up
* Straightforward welding instead of the "Christmas Tree" technique
* Perfect melting of the top edge
* Low heat transfer on low thickness material
* Faster welding speed versus TIG welding for first root passes
* Perfect heat transfer control with edge contained deformation
* Easy-to-use also for less skilled welders
APPLICATIONS
* Vertical up welding of all metals
* Positional welding of medium-small thickness material
* Large gap joint welding
* MIG brazing with low heat transfer
* Stainless steel welding
* Petrochemical industry
* Food industry
ARC WELDING
vision.PULSE-RUN FOR COOLER HIGH SPEED PULSED WELING
vision.PULSE-RUN is the new special process appositely conceived in order to combine the advantages of pulse welding together with a faster travel speed while welding alloyed or low alloyed steel and aluminium.
The fine tuned and well-balanced combination between MIG Pulse and vision.ULTRASPEED processes enables you to greatly increase welding job completions, while maintaining unchanged both aesthetic and metallurgical characteristics of pulse welding.
By using vision.PULSE-RUN's special processes, MIG Pulse grants the perfect melting of the material without any spatter or short-circuits, whilst the combined use of vision ULTRSPEED allows you to reduce the heat input and increase welding speed. This results in a well-dimensioned, defect-free bead obtained in a far quicker time versus traditional pulse welding.
APPLICATIONS
* Steel, Stainless and aluminium component welding
* Fabrication work
* Steel erection
* Petrochemical
* Food industry
* Railway wagon fabrication
* Large size tank and container manufacture
ADVANTAGES
* Faster welding speed (40% more versus traditional MIG Pulse)
* Better control of the puddle at high speed welding
* Low heat transfer to the workpiece
* Better penetration
* Lower deformation of the workpiece (stainless steel)
* Lack of spatters and projections
ARC WELDING
TO OBTAIN DEEPER PENETRATION ON MEDIUM AND LARGE THICKNESS MATERIAL
vision.POWER is the new special process developed for welding medium large thickness steel and non-ferrous materials (aluminium, copper, etc.), whenever high penetration coupled with a very smooth bead is required.
The fine-tuned and well balanced combination between MIG Pulse and vision. POWER processes allows you to perform the welding operation in a simple and quick way. There's also a substantial reduction of any melting defects in the puddle, and even the heat affected area is greatly reduced to the minimum.
By utilising vision.PULSE-POWER's special processes, MIG Pulse grants the perfect melting of the material without any spatter or short-circuits, ;whilst vision.POWER favours greater penetration and an increase in the welding speed. This is coupled with a minor heat input and an easier control on the deposited material.
The result is a very smooth, well-penetrated and defect-free bead.
By using these processes, the operator will be able to simply weld straightforward i.e. without any torch manipulation at all.
ADVANTAGES
* Deeper Penetration
* Wide and smoothly shaped welding bead
* Faster welding speed
* Low heat transfer and less deformation of the workpiece material
* No undercut at all and improved edge finishing
* Straightforward welding technique without any torch manipulation
* Less consumption of both fill materials and shielding gas
* Less fume emission
APPLICATIONS
* Position welding of medium large thickness material
* "T" fillet welding
* Medium and large fabrication work
* Heavy duty truck and vehicle manufacture
* Shipyards
* Railway wagon fabrication
* Large size tank and container manufacture